ProfileNi-MH BatteryElectrochemical Processes
  ELECTROCHEMICAL PROCESSES
 Ni-MH BATTERY
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1.Cell Fundamentals 
Overview
The GREENCELL nickel-metal hydride cell chemistry is a hybrid of the proven positive electrode chemistry of the sealed nickel-cadmium cell with the energy storage features of metal alloys developed for advanced hydrogen energy storage concepts. This heritage in a positive-limited cell design results in batteries providing enhanced capacities while retaining the well-characterized electrical and physical design features of the sealed nickel-cadmium cell design.
Features
Comparison of Ni-MH
   and Ni-Cd Cells
Major applications
Structural designs
Electrochemical processes
Discharge characteristics 2.Principle of Electrochemistry
Charge characteristics
The electrochemistry of the GREENCELL nickel-metal hydride cell is generally represented by the following charge and discharge reactions:
Charging methods
Cycle life characteristics Charge
Storage characteristics
At the negative electrode, in the presence of the alloy and with an electrical potential applied, the water in the electrolyte is decomposed into hydrogen atoms, which are absorbed into the alloy, and hydroxyl ions as indicated below:
Safety characteristics
Designing for Ni-MH cells
Battey pack designs
Alloy + H2O + e=Alloy (H) + OH-
Battery pack configurations
  designation system
At the positive electrode, the charge reaction is based on the oxidation of nickelhydroxide just as it is in the nickel-cadmium couple:
Precautions for using
  Ni-MH
batteries
Battery selection 
Ni(OH)2 + OH-=NiOOH + H2O + e
  Discharge
At the negative electrode, the hydrogen is desorbed and combines with a hydroxyl ion to form water while also contributing an electron to the circuit:
 
 
Alloy (H) + OH- =Alloy + H2O + e 
 
At the positive electrode, nickel oxyhydroxide is reduced to its lower valence state, nickel hydroxide:
 
 
NiOOH + H2O + e=Ni(OH)2 + OH-
 
 
 Fig.6 Schematic Discharge of GREENCELL Ni-MH battery
 
Overcharge:
 
Sealed nickel-metal hydride cells have a negative electrode with an excess of activematerial. on charge, the positive electrode will thus first become charged and will evolve oxygen before the negative electrode has reached a fully charged state:At the positive electrode:
 
 
 
 
 OH- =1/4O2 + 1/2H2O + e
 
The oxygen passes through the porous separator and is reduced at the negative electrode according to the following reaction:
 
 
1/4O2 + 1/2H2O + e =OH-
 
This is called the recombination reaction and makes the sealed nickel-metal hydride cell feasible.
 
  Principle of Sealed cell:
 
When the battery is being charged, the positive electrode becomes fully charged first due to its small capacity. After this, overcharging occurs the reaction shown in reaction Formula-1 occurs which produces oxygen gas.
 
 
 
OH- =1/2H2O + 1/4O2 + e --------Formula-1
 
However, at this point the negative electrode is not yet fully charged, and therefore, intheory, hydrogen gas does not form. The oxygen gas formed at the positive electrode passes though the separator, is diffuses into the negative electrode, and cause the formation o water by oxidizing the hydrogen in the hydrogen absorbing alloy which is being charged (Reaction Formula-2)
 
 
 
 
 
4MH + O2= 4M + 2H2O --------Formula-2
 
The water formed in reaction formula -2 is consumed by the normal charging reaction (Reaction Formula -3)
 
 
Charging: M + H2O + e = MH + OH-------Formula-3
 
Apart from the oxygen consuming reaction of reaction formula ¢Ú, oxygen gas is also consumed by the electrochemical reaction (Reaction Formula -4)
 
 
O2 + 2H2O + 4e ¡ú 4OH-------Formula-4
 
In this way, the oxygen gas formed at the positive electrode is consumed at the negative electrode, making it possible to seal the Ni-MH battery.
 
  Cell components
 
GREENCELL Nickel-metal hydride cells, with the exception of the negative electrode, use the same general types of components as the sealed nickel-cadmium cell.
 
 
  Negative Electrode
 
The basic concept of the nickel-metal hydride cell negative electrode emanated from research on the storage of hydrogen for use as an alternative energy source in the 1970s. Certain metallic alloys were observed to form hydrides that could capture
(and release) hydrogen in volumes up to nearly a thousand times their own volume. By careful selection of the alloy constituents and proportions, the thermodynamics could be balanced to permit the absorption and release process to proceed at room temperatures and pressures. The general result is shown schematically in Figure 7 where the much smaller hydrogen atom is shown absorbed into the interstices of a bimetallic alloy crystal structure.
 
 
 
 
 
 
 
 
 
 
Figure 7.Schematic of Metal-Alloy Crystal Structure Within
Nickel-Metal Hydride Negative Electrode
 
Two general classes of metallic alloys have been identified as possessing characteristics desirable for battery cell use. These are rare earth/nickel alloys generally based around LaNi5 (the so-called AB5 class of alloys) and alloys
consisting primarily of titanium and zirconium (designated as AB2 alloys). In both cases, some fraction of the base metals is often replaced with other metallic elements. The AB5 formulation appears to offer the best set of features for commercial nickel-metal hydride cell applications.The metal hydride electrode has a theoretical capacity approximately 40 percent higher than the cadmium electrode in a nickel-cadmium couple. As a result, nickel-metal hydride cells provide energy densities that are 20-40 percent higher than the equivalent nickel-cadmium cell.
 
 
 
 
 
 
 
 
 
 
Positive Electrode
 
The nickel-metal hydride positive electrode design draws heavily on experience withnickel-cadmium electrodes. Electrodes that are economical and rugged exhibiting excellent high-rate performance, long cycle life, and good capacity include pasted and sintered-type positive electrodes.The balance between the positive and negative electrodes is adjusted so that the cell is always positive-limited as illustrated in Figure 8. This means that the negative electrode possesses a greater capacity than the positive. The positive will reach full capacity first as the cell is charged. It then will generate oxygen gas that diffuses to the negative electrode where it is recombined. This oxygen cycle is a highly efficient way of handling moderate overcharge currents.
 
 
 
 
 
 
 
 
 
 
 
Figure8.Relative Electrode Balances for
Nickel-Metal Hydride Cell During Discharge/Charge/Overcharge.
  Electrolyte
 
The electrolyte used in the nickel-metal hydride cell is alkaline, a dilute solution of potassium hydroxide containing other minor constituents to enhance cell performance.
 
 
  Separator
 
The baseline material for the separator, which provides electrical isolation between the electrodes while still allowing efficient ionic diffusion between them, is a nylon blend similar to that currently used in many nickel-cadmium cells.