ProfileNi-MH BatteryCycle Life Characteristics
  CYCLE LIFE CHARACTERISTICS
 Ni-MH BATTERY
Specification tables
A key determinant of the economic and practical feasibility of using nickel-metal hydride cells and batteries in portable electronic applications is the cell's cycle life: the ability of the nickel-metal hydride cell to deliver acceptable capacity on a repetitive basis. Nickel-metal hydride cell cycle life has received intensive development attention with the result that operational life expectations are now competitive with those for nickel-cadmium cells.
1. Limiting Mechanisms
The life of any battery cell is determined by a combination of abrupt failure events and gradual cell deterioration. With the nickel-metal hydride cell, abrupt failures, typically mechanical events resulting in the cell either shorting or going open-circuit, are relatively rare and randomly distributed. Cell deterioration can take two forms:>Oxidation of the negative active material that increases cell internal resistance resulting in reduction of available voltage from the cell(MPV depression). This also affects the balance between electrodes within the cell and may possibly result in reduced gas recombination, increased pressure, and ultimately, cell venting.>Deterioration of the positive active material results in less active material being available for reaction with the consequent loss of capacity.Both phenomena result in a loss of usable capacity, but pose differing design issues. Mid-point voltage depression requires that the application design be able to adapt to variations in supply voltage from cycle to cycle. Capacity reduction simply requires that initial cell selection be sized to provide adequate capacity at end-of-life for the desired number of cells.The actual mechanism that will determine cell life may vary depending on application parameters and the cell characteristics. Development work has reduced oxidation in the negative electrode reducing the depression in MPV as the cell ages.
1. Factors Affecting Life
The way the nickel-metal hydride cell is designed into an application can have dramatic effects on the life of the cell. This is especially true of the design of the charging circuitry for the application to ensure adequate return of charge while minimizing overcharge. In fact, effective control of overcharge exposure, time and charge rate is the way of enhancing cell life.
2. Charge Regime
In general, tailoring the charge regime to the application use scenario is even more important with nickel-metal hydride cells than with nickel-cadmium cells because of the increased subtlety of the voltage and temperature indications of full charge and the greater sensitivity of cell life to overcharge history.
Degree of Overcharge
Establishing the appropriate degree of overcharge for a battery-powered application is dependent on the usage scenario. Some overcharge of the battery is vital to ensure that all cells are fully charged and balanced, but maintenance of full charge currents for extended periods once the cell has reached full charge can reduce life. The three-step charge process works to minimize some of the overcharge stress. Details of the charging process and the application context should be carefully reviewed with the cell manufacturer to ensure maximum cell life for the specific application.
Exposure to High Temperatures
In general, higher temperatures accelerate chemical reactions including those which contribute to the aging process within the battery cell. High temperatures are a particular concern in the charging process as charge acceptance is reduced. Sensing the transition from charge to overcharge is also more difficult at higher temperatures. Although early data indicate that nickel-metal hydride cells may tolerate high-temperature charging better than standard nickel-cadmium cells, close consultation with the cell manufacturer is encouraged to select a charging strategy that meets operational requirements while maximizing cell life.
3. Cell Reversal
Discharge of nickel-metal hydride batteries to the degree that some or all of the cells go into reverse can shorten cell life, especially if this overdischarge is repeated routinely.
4. Prolonged Storage under Load
Maintaining a load on a cell(or battery)past the point of full discharge may eventually cause irreversible changes in the cell chemistry and promote life-limiting phenomena such as creep leakage.
Overview
Features
Comparison of Ni-MH
   and Ni-Cd Cells
Major applications
Structural designs
Electrochemical processes
Discharge characteristics
Charge characteristics
Charging methods
Cycle life characteristics
Storage characteristics
Safety characteristics
Designing for Ni-MH cells
Battey pack designs
Battery pack configurations
  designation system
Precautions for using
  Ni-MH
batteries
Battery selection 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 23.Cycle life characteristics